Wanhua Chemical — HCL (2020) — Brine Chiller
By Qiangbin Chu · Sales Manager & Operations Lead
Wanhua Chemical Group Co., Ltd. operates one of the world's largest integrated chemical complexes. The HCL (hydrochloric acid) production facility handles highly corrosive media and demands tight temperature control throughout its reaction and purification stages.
| Client | Wanhua Chemical — HCL (2020) |
| EPC / Design Institute | Hualu Engineering & Technology Co., Ltd. |
| Equipment | Brine Chiller × 2 sets |
| Design Code | GB |
| Cooling Capacity | 1,040 kW + 680 kW |
| Motor Power | 280 kW / 1,000 kW |
| Refrigerant | R22 |
| Coolant | Ethylene glycol |
Customer Background
Wanhua Chemical Group Co., Ltd. operates one of the world’s largest integrated chemical complexes. The HCL (hydrochloric acid) production facility handles highly corrosive media and demands tight temperature control throughout its reaction and purification stages.
Challenges and Engineering Requirements
Process Temperature Control in chemical manufacturing
Wanhua Chemical required precise low-temperature cooling for Brine Chiller × 2 sets service in the chemical manufacturing sector. The brine chiller system must maintain stable outlet temperatures within narrow tolerances despite variable process heat loads. Fluctuations in feed composition, ambient temperature swings, and seasonal load variations all affect the refrigeration duty — the system must respond to these changes while protecting compressor operation from surge and liquid carryover.
Refrigerant Selection and Safety
The choice of R22 reflects the balance between thermodynamic efficiency at the target evaporating temperature, compatibility with the plant’s existing refrigerant infrastructure, and safety classification under the applicable code. Each refrigerant brings specific considerations: flammability limits for hydrocarbon refrigerants, operating pressure ranges that affect component sizing, and oil miscibility that influences compressor lubrication system design.
Integration with EPC Engineering
The chiller packages were specified and documented by Hualu Engineering & Technology Co., Ltd. as part of a larger process unit. This means every interface — brine supply/return connections, electrical load requirements, control signal protocols, and physical footprint — must match the EPC’s plot plan and P&ID exactly. Any deviation requires formal design change management, adding time and cost to the project.
Why Wanhua Chemical Selected Lmart
Integrated refrigeration package capability. Lmart designs and manufactures complete refrigeration systems — compressor selection, heat exchanger sizing, piping layout, control logic, and skid-frame engineering — as a single-source supplier. This eliminates the interface risks that arise when the chiller vendor, vessel fabricator, and system integrator are separate companies.
Process refrigerant experience. Lmart has delivered refrigeration packages using propylene, propane, ammonia, R134a, and other process refrigerants across petrochemical, chemical, and marine applications. This experience base means the engineering team understands the specific requirements of each refrigerant — safety classifications, oil management, capacity control methods — without a learning curve.
Repeat performance. Lmart has delivered equipment to Wanhua Chemical and similar clients in the chemical manufacturing sector, demonstrating consistent quality and on-time delivery performance across multiple projects.
Equipment & Scope of Supply
Lmart supplied two (2) brine chiller packages for the HCL plant — one rated at 1,040 kW and the other at 680 kW. Both units use R22 refrigerant to cool an ethylene glycol brine loop. Motor ratings are 280 kW and 1,000 kW respectively, reflecting the different duty points required by the process.
The project was engineered by Hualu Engineering & Technology Co., Ltd., a leading design institute with deep expertise in chlor-alkali and fine-chemical plant design.
Quality Control and Project Execution
All equipment was manufactured under Lmart’s ISO 9001-certified quality management system with the following key inspection milestones:
- Material verification: Incoming inspection of all plates, forgings, and fittings against mill certificates; PMI spot checks on alloy materials
- Welding quality: All welding performed by qualified welders using approved WPS/PQR; NDE per GB requirements including RT/UT on pressure-retaining welds
- Dimensional inspection: In-process dimensional checks at shell rolling, head forming, and final assembly stages
- Pressure testing: Hydrostatic test to GB requirements, witnessed by the authorized inspector and/or client representative
- Documentation package: Complete data book including material certificates, weld maps, NDE reports, dimensional records, and test certificates
Equipment was delivered to Wanhua Chemical’s project site in China, meeting the project schedule requirements.
Results and Business Impact
Lmart successfully delivered 2 units of Brine Chiller × 2 sets to Wanhua Chemical, meeting the project’s quality, schedule, and documentation requirements. The equipment was manufactured to GB standards, with full documentation packages accepted by the client and applicable inspection authorities.
This project reinforces Lmart’s position as a qualified manufacturer for chemical manufacturing applications, demonstrating the company’s ability to deliver equipment that meets international quality and certification standards.
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Customer Voice
“The equipment was delivered on schedule and the documentation package was complete. The quality of fabrication met our inspection requirements.”
— Wanhua Chemical project team (paraphrased from project review)
Note: Lmart respects client confidentiality. Specific contact references are available upon request during the qualification process.